2015 Projects

Single Span 100m UHPC Bridge - Pushing UHPC Technology to the Max

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Project: Construct of a New Bridge Crossing Perak River, Batu 6, Kampung Rhui, Bandariang, Gerik, Hulu Perak District, Perak D.R.

(Jambatan Menyeberangi Sungai Perak, Batu 6, Kampung Rhui, Bandariang, Gerik, Daerah Hulu Perak, Perak D.R.)

GPS Location: 5.45040N, 101.18660E

Structure Type
: Single Span 100m long by 5.0m wide (MTB-R1) UHPC box brigde system.

Superstructure Feature: 1 piece of DURA® Box Bridge Girder BBG4000-100m

Substructure Feature: 24 nos. 300mm dia. micropiles per Abutment

Loading Type: Full HA + 30units HB loading (BD37/01) + 5 kPa Pedestrian

Client: JKR Perak   JKR

Consultant: Jurutera Perunding Concrete Technology

Contractor: ZA (Malaysia) Sdn Bhd (Class B)

Contract Period: 24 months  

Construction Status: Completed
 

Beautiful Sungai Perak with the crystal clear water.
Beautiful Sungai Perak with the crystal clear water.
Proposed abutments location.
Bersia Dam at upstream of the river.
Project signboard.
Location of abutment A.
Location of abutment B.
Drilling of micropile in progress (12/07/2013).
Drilling of micropile in progress (12/07/2013).
PDA test in progress (01/08/2013).
Partially completed abutment A.
Abutment B under construction (22/12/2013).
Micropile construction in progress for Abutment B (06/02/2014).
Micropile construction in progress for Abutment B (06/02/2014).
DURA Box Bridge Grider BBG4000.
DURA Box Bridge Grider BBG4000.
Fully steam cured BBG4000.
Fully steam cured BBG4000.
Fully steam cured BBG4000.
Filling bucket with Grade40 ready mix concrete.
Transporting ready mix concrete to opposite site of the river for concreting work of Abutment B.
Piling work in progress for the installation of temporary pier support (17/06/2014).
Piling work in progress for the installation of temporary pier support (17/06/2014).
Piles for pier 1 and pier 2.
Construction of pile cap / temporary support pier 2 (05/07/2014).
Unloading first precast box girder segments (09/07/2014).
Three precast box girder segments unloaded (09/07/2014).
Unloading SBG (17/07/2014).
Temporary supports for beam assembly.
Temporary supports for beam assembly.
Temporary supports for beam assembly.
Assembly of 550 tonnes capacity crawler crane in progress (12/10/2014).
Assembly of 550 tonnes capacity crawler crane in progress (12/10/2014).
Assembly of 550 tonnes capacity crawler crane in progress (12/10/2014).
Assembly of 550 tonnes capacity crawler crane in progress (12/10/2014).
Crawler crane fully assembled and ready for action (14/10/2014).
Lifting of first transfer girder (50m) which weight 28 tonnes (14/10/2014).
Lifting of first transfer girder (50m) which weight 28 tonnes (14/10/2014).
50m long transfer girder temporary seat on the temporary pier supports (14/10/2014).
Lifting of second transfer girder (24m) which weight 13 tonnes (14/10/2014).
Lifting of second transfer girder (24m) which weight 13 tonnes (14/10/2014).
24m long transfer girder temporary seat on the temporary pier supports (14/10/2014).
Lifting of third transfer girder (28m) which weight 15 tonnes (14/10/2014).
Lifting of third transfer girder (28m) which weight 15 tonnes (14/10/2014).
Lifting of of the 1st segment (end-block) (28/10/2014).
Lifting of of the 1st segment (end-block) (28/10/2014).
Placing the end-block segment on a trolley (28/10/2014).
Transporting the 1st segment to abutment B (28/10/2014).
1st segment seated on abutment B (28/10/2014).
Transporting the 2nd segment to abutment B (29/10/2014).
Transporting the 3rd segment to abutment B (30/10/2014).
Assembling segment 3 against segment 2 (30/10/2014).
Three segments aligned and assembled (30/10/2014).
Three segments aligned and assembled (30/10/2014).
4th segment ready for assembly (30/10/2014).
Nine segments assembled (01/11/2014).
Nine segments assembled (01/11/2014).
30 segments assembled (07/11/2014).
Assembling segment 3 (9/11/2014).
Lifting of final segment (11/11/2014).
Installation of final segment (11/11/2014).
Installation of final segment (11/11/2014).
100m long DURA box girder fully assembled (11/11/2014).
100m long DURA box girder fully assembled (11/11/2014).
100m long DURA box girder fully assembled (11/11/2014).
Top deck view (11/11/2014).
Temporary staging all dismantled. (19/12/2014)
Abutment A fully constructed (06/04/2015).
Second stage post-tensioning work in progress (22/04/2015).
Inside view of the external duct using HDPC pipe (22/04/2015).
Casting of approach slab for Abutment A (30/04/2015).
Back filling of earthwork for Abutment B (04/05/2015).
Construction of road perimeter drain (06/05/2015).
Earthwork and slope protection work at abutment/apporach road A.
Installation of GI railing at main bridge (22/05/2015).
Installation of GI railing at main bridge (22/05/2015).
The completed Batu 6 bridge.
The completed Batu 6 bridge.
The completed Batu 6 bridge.
The completed Batu 6 bridge.
The completed Batu 6 bridge.
Beautiful Sungai Perak with the crystal clear water.
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